MODEL NO. S 130 SU-MODUL HIGH SPEED "CNC" GEAR HOBBING MACHINE,

MODEL NO. S 130 SU-MODUL HIGH SPEED "CNC" GEAR HOBBING MACHINE, SUITABLE FOR THE HOBBING OF SPUR AND HELICAL GEARS, PINIONS, SPLINES, WORM GEARS, AND OTHER WORK-PIECES OF SIMILAR PROFILE UP TO 5.11” (130MM) DIAMETER, 11.81” (300MM) FACE-WIDTH, AND 8.46 DP, MODULE 3) CUTTING CAPABILITY, EITHER VIA “DRY-HOBBING”, OR CUTTING OPERATION WITH COOLANT SERIAL NO. 190303 (NEW IN 2002) EQUIPMENT / FEATURES: COMPACT MACHINE DESIGN IN GREY CAST IRON WITH INTEGRATED AUXILIARY UNITS. COLUMN AND COUNTER COLUMN LINKED WITH A CROSS BEAM AND FIX CONNECTED WITH MACHINE BED. CIRCULATING FLUID IN BED AND CROSS BEAM WITH THERMAL EXCHANGE TO ENSURE OUTSTANDING THERMAL STABILITY OF THE MACHINE. HIGH DYNAMIC, DIRECTLY DRIVEN, MOTORIZED HOB HEAD IN A SPECIAL DESIGN (QUILL) WITH A MINIMUM OF MOVING MASSES, WITH TANGENTIAL SLIDE AND HYDRAULIC CLAMPING INFINITELY VARIABLE HOB SPINDLE DRIVE, DIGITAL SIEMENS AC DRIVE SYSTEM, MAIN MOTOR 15 KW (SIEMENS) AS DIRECT DRIVE WITH FLUID COOLING ANTIFRICTION BEARING COUNTER BEARING BUSHING CLAMPING OF COUNTER BEARING, SPRING POWER, HYDRAULIC UNCLAMPING ANTIFRICTION BEARING SWIVEL MOTION OF HOB HEAD AS NC AXIS WITH AC SYNCHRONOUS MOTOR AND AUTOMATIC CLAMPING; CLAMPING VIA SPRING POWER, HYDRAULIC LIFETIME OIL LUBRICATION CLAMPING SYSTEM IN THE HOB SPINDLE FOR CLAMPING COLLET D = 22 – 32 MM HYDRAULIC TRAVERSING COUNTER BEARING WITH INTERNAL TAPER ISO SK 25 TOOL CLAMPING WITH SPRING POWER, HYDRAULIC UN-CLAMPING DEBURRING DEVICE WITH HYDRAULIC AXIAL POSITIONING, FOR REMOVAL OF ROUGH BURRS FROM THE LOWER FACE OF THE WORK-PIECE ONE (1) HOB ARBOR MACHINE WORK-TABLE UNIT WITH DIRECT SERVO DRIVE WITH LIQUID COOLING (SIEMENS MOTOR), NC-POSITION CONTROLLED FOLLOW-UP AXIS, ANTIFRICTION BEARING WITH LIFETIME LUBRICATION, HARDENED TABLE SURFACE HYDRAULIC WORK-CLAMPING DEVICE WITH DIGITAL MONITORING OF CLAMPING STROKE (MAXIMUM CLAMPING FORCE ADJUSTABLE, 28,000 N) WITH SAFETY DEVICE TO MAINTAIN CLAMPING FORCE IN CASE OF PRESSURE FAILURE. RADIAL, AXIAL, AND TANGENTIAL FEED DRIVES VIA PRE-LOADED AND BACKLASH-FREE BALL-SCREWS, AS WELL AS AC SYNCHRONOUS MOTORS. BALL-SCREWS LUBRICATED BY AUTOMATIC CENTRAL LUBRICATION. LINEAR GUIDES WITH ANTI-FRICTION GUIDEWAYS FOR RADIAL, AXIAL, AND TANGENTIAL AXES WITH ELEMENTS FOR OPTIMAL VIBRATION DAMPING; LUBRICATED BY AUTOMATIC CENTRAL LUBRICATION COUNTER-COLUMN WITH ADJUSTABLE TAILSTOCK ARM W/CENTER AND PNEUMATIC DOUBLE-GRIPPER AND PARALLEL GRIPPER WITH 180° SWIVEL, MAXIMUM AXIAL STROKE 100MM, RADIAL GRIPPER STROKE OF EACH SIDE 14MM, GRIPPER JAW ADJUSTABLE WITH RADIAL STEPPED FACE GEAR. WITH LOAD/UN-LOAD THROUGH THE REAR COUNTER COLUMN OPENING WITH PARKING POSITION OUTSIDE THE WORKING AREA WITH CLOSED LOADING DOOR. INTEGRATED GANTRY LOADER WITH DOUBLE-GRIPPER PRESENTING THE UN-CUT BLANKS, AND/OR FINISHED WORKPIECES TO STATION LOCATED ON CHAIN CONVEYOR/MAGAZINE WITH CAPABILITY OF CARRYING UP TO 100 WORKPIECE-STATION(S). SIEMENS 840 D SINUMERIK CNC CONTINUOUS-PATH CONTROL WITH ELECTRONIC GEARBOX (ELG) FOR THE ELECTRONIC LINKAGE BETWEEN THE HOB SPINDLE AND FEED AXES (LEADING AXES) WITH THE WORKPIECE AXIS (FOLLOW-UP AXIS) WITH GEAR CUTTING SOFTWARE AND SU-MODUL DIALOGUE PROGRAMMING CONTROL PANEL OP 12 WITH 12.1” TFT COLOR DISPLAY SCREEN AND INTEGRATED KEYS COMPREHENSIVE MONITORING AND DIAGNOSTIC SYSTEM FOR MACHINE, POWER UNIT AND CONTROL SYSTEM WITH CLEAR-TEXT DISPLAY OF ALL MACHINE AND CONTROL ERRORS SU MODUL DIALOGUE PROGRAM FOR INPUT OF SELF-ESTABLISHED NC PROGRAMS, INCLUDING REQUIRED TECHNOLOGICAL PARAMETERS ETHERNET INTERFACE WORKSHOP DIALOGUE WITH EASY INPUT OF GEOMETRICAL AND TECHNOLOGICAL PARAMETERS FOR WORKPIECE, HOB AND TECHNOLOGY, WITH PLAUSIBILITY TEST TWO LANGUAGE VERSION (ENGLISH / OTHER REQUESTED LANGUAGE). THE LANGUAGE VERSION CAN BE SELECTED IN THE DIALOGUE. HOBBING (AXIAL, RADIAL/AXIAL, TANGENTIAL, DIAGONAL) OF SPUR AND HELICAL GEARS IN ONE OR MULTIPLE CUT TECHNOLOGY USING CLIMB OR CONVENTIONAL FEED WITH HSS OR CARBIDE HOBS WITH PROGRAM VARIANTS: HOBBING, WORM GEAR CUTTING, SINGLE-INDEX CUTTING AND/OR FORM MILLING, COMPLETE CUTTING OF CLUSTER GEARS ON PINION SHAFTS AUTOMATIC CALCULATION OF PROGRESSIVE/DIGRESSIVE APPROACH OR EXIT FEED OPTIONAL FOR MANUAL INPUT, PROGRESSIVE/DIGRESSIVE APPROACH OR EXIT FEED OPTIONAL FOR MANUAL INPUT, PROGRESSIVE AND DIGRESSIVE APPROACH OR EXIT FEED DIFFERENT SHIFTING STRATEGIES, INCLUDING THE SKIPPING OF DEFECTIVE HOB SECTIONS TOOTH FLANK MODIFICATION CROWNED/TAPERED, POCKET CUTTING CROWN OR TAPERED CUT IN DIFFERENT ORDER AND COMBINATIONS OF THE ABOVE INPUT OF DATA FOR A SECOND PROGRAM PARALLEL TO THE EXISTING CUTTING CYCLE PARALLEL PROGRAMMING EMERGENCY PROTECTION DEVICE FOR QUICK WITHDRAWAL OF TOOL FROM THE CUTTING AREA IN CASE OF POWER SUPPLY FAILURES OR CRITICAL MALFUNCTIONS IN THE MACHINE ITSELF, WITH SIMULTANEOUS BRAKING OF THE FEED AXES, AS WELL AS THE HOB SPINDLE, IN INTERACTION WITH SHORT-TERM CONTROLLED GUIDE OF WORKPIECE AXIS DURING THE WITHDRAWAL MOTION. (THE EMERGENCY PROTECTION DEVICE PREVENTS SIGNIFICANT DAMAGE TO MACHINE AND TOOL). AIR CONDITIONED ELECTRICAL SWITCH-GEAR CABINET OPERABLE AT AN AMBIENT TEMPERATURE BETWEEN + 5 DEGREES AND + 35 DEGREES CENTIGRADE AND A MAXIMUM RELATIVE HUMIDITY OF 50% AT 30 DEGREES CENTIGRADE EXECUTION IN IP 54 PROTECTION AND IN ACCORDANCE TO DIN 40050 CONNECTION TO A THREE-PHASE FOUR-CONDUCTOR SYSTEM WITHOUT SEPARATE PD. POWER SUPPLY SYSTEM WITH DIRECTLY GROUNDED POINT WHICH IS NOT AN EXTERNAL CONDUCTOR AND WITH PE CONDUCTOR CONNECTED TO THIS POINT (TN-SYSTEM) OPERATING VOLTAGE AC 460 / 480 V FREQUENCY 60 HZ CE CERTIFICATION CERTIFICATE OPERATOR’S CONTROL PANEL IS DIRECTLY MOUNTED TO THE OPERATOR’S SIDE OF THE ELECTRICAL CABINET. FULL MACHINE ENCLOSURE WITH WORK AREA LIGHTING (24V) ALONG WITH SLIDING DOOR ON OPERATOR’S SIDE WITH ELECTROMAGNETIC LOCK PREVENTING UNINTENDED OPENING AFTER START OF AUTOMATIC WORK CYCLE OIL MIST EXHAUST SYSTEM (DYNA-PURE AS 800 OIL MIST UNIT), 6" DIAMETER FLEX-HOSE, OIL RESISTANT, CLEAR VINYL (TYGON) TUBING, W/1" DIAMETER, NPT MALE THREADED DRAIN CONNECTION MAGNETIC CHIP CONVEYOR FOR FERROMAGNETIC MATERIALS (NOMINAL WIDTH 300 MM, DISCHARGE HEIGHT 1200 MM), ARRANGEMENT ALONG SIDE THE MACHINE; WITH CHIP DISPOSAL DIRECT FROM THE WORK AREA VIA SPECIALLY DESIGNED CHIP GUIDE PLATES TO THE CHIP CONVEYOR. (MACHINE SUITABLE FOR BOTH DRY AND WET HOBBING). POWER FORCED LUBRICATION SYSTEM FOR ALL WORKING ELEMENTS WITH CENTRAL LUBRICATION (LINCOLN) FOR ALL LINEAR GUIDEWAYS AND BALL-SCREWS, TIME AND SEQUENCE CONTROLLED BY PLC, TANK CAPACITY APPROXIMATELY 1KG HYDRAULIC POWER PACK (REXROTH) WITH VANE PUMP AND PRESSURE CONTROL OF THE FLOW RATE, AS WELL AS DIRECTION CONTROL VALVES FOR STANDARD MACHINE (OIL QUANTITY APPROXIMATELY 22 LITERS) WITH ELECTRONIC SUPERVISION OF MINIMUM LEVEL OF HYDRAULIC OIL ONE (1) SET OF GRIPPER-JAWS, FOUR (4) JAWS FOR 2-GRIPPER UNITS ONE (1) LIVE CENTER, HARDENED,.W/INTERFACE TAPER TOOLS FOR DEBURRING DEVICE Chip cart MISC. WRENCHES, SPANNERS, OPERATOR’S TOOLS SET OF LEVELLING WEDGES PRICE: FOB CINCINNATI LOCATION $69,500.00 F.O.B. OUR WAREHOUSE.............$69,500 Monthly Payments Starting At:....$1392.08 Call Us at: 513-771-1952 Conditions of Sale HOB ARBOR COUNTER BEARING TAPER ISO SK 25 CONTROL – SIEMENS SINUMERIK 840 D