20” REDIN “36” WASH & GRIND GEAR DEBURRER & BRUSHING MACHINE w/3-SPINDLE ARRANGEMENT - (2) GRINDING SPINDLES - (1) SKIVE BRUSH

Description

MODEL NO. 36 REDIN "WASH & GRIND" GEAR DEBURRING/BRUSHING MACHINE
SERIAL NO. 36-36 (NEW 1998)

SUITABLE FOR THE AUTOMATIC DEBURRING/BRUSHING OF SPUR AND
HELICAL GEARS, STRAIGHT AND SPIRAL BEVEL GEARS, SPROCKETS,
WORM-GEARS, AND SIMILAR WORK-PIECES UP TO 20" (508MM) DIAMETER
AND 6" (152MM) FACE

BASIC MACHINE CONFIGURATION / WITH AUTO CYCLE
MACHINE SPECIALLY CONFIGURED TO ALLOW WORK-PIECE TO BE LOADED THROUGH A “ROOF-HATCH” VIA OVERHEAD GANTRY-CRANE. WHILE ON AUTOMATIC, THE “START” BUTTON AND THE
“SECOND-HAND” BUTTON ARE PUSHED SIMULTANEOUSLY UNTIL THE PNEUMATICALLY POWERED FRONT DOORS ARE CLOSED AND THE
DEBURRING CYCLE HAS STARTED. THE WORK-TABLE WITH THE
WORK-PIECE IS ROTATED CLOCKWISE FOR TWO REVOLUTIONS WHILE IT IS
BEING DEBURRED. THE “SKIVE-BRUSH” UNIT IS ALSO ROTATING CLOCKWISE AT THIS TIME. THE “UPPER” DEBURRING TOOL WITH AIR-POWERED MOTOR, AND THE “LOWER” SKIVE-TOOL WITH AIR-POWER MOTOR ARE ALSO OPERATING AT THIS TIME, WITH COOLANT BEING PUMPED ONTO THE WORK-PIECE AND SKIVE BRUSH STATION/UNIT.

THE ROTATION OF THE WORK-SPINDLE AND WORK-PIECE IS THEN REVERSED (TO COUNTER-CLOCKWISE) FOR TWO REVOLUTIONS. THE SKIVE-BRUSH ROTATION IS ALSO REVERSED. DURING THE COUNTER-CLOCKWISE ROTATION,
THE LOWER DEBURRING MOTOR ON THE RIGHT SIDE OF THE MACHINE IS IN OPERATION. COOLANT IS PUMPED ONTO THE PART AND THE SKIVE-BRUSH DURING THE FIRST COUNTER-CLOCKWISE REVOLUTION. DURING THE SECOND
COUNTER-CLOCKWISE REVOLUTION, THE COOLANT IS SWITCHED OFF, AND DRYING AIR IS SPRAYED ONTO THE GEAR PART.

EQUIPMENT / FEATURES:
FULL MACHINE ENCLOSURE WITH FACILITY FOR DUST EXHAUST AND
PNEUMATICALLY OPERATED FRONTAL GUARD DOOR, W/SUBSEQUENT
PNEUMATIC SYSTEM MANIFOLDS, AND COOLANT FILTRATION SYSTEM
ROTATING WORK-SPINDLE WITH PART FIXTURE
3-SPINDLE STATION ARRANGEMENT CONSISTING OF
(1) RIGHT-HAND UPPER AIR-DRIVEN MOTORIZED CARBIDE GRINDING CUTTER
WITH ADJUSTABLE BRACKET & STAND
(1) LEFT-HAND LOWER AIR-DRIVEN MOTORIZED CARBIDE GRINDING CUTTER
WITH ADJUSTABLE BRACKET & STAND
(1) RIGHT-REAR MOUNTED PIVOT SKIVE BRUSH ASSEMBLY EMPLOYING
STACKED SERIES OF WEILER 6” DIAMETER WIRE BRUSHES
ALLEN BRADLEY PLC CONTROL WITH RS-LOGIX 500 SOFTWARE
AND 550 ALLEN BRADLEY “PANEL-VIEW” CONTROL PANEL
COMPLETE PNEUMATICS WITH LINES, FLOW-CONTROL VALVES, SOLENOIDS, GAUGES, ETC.
FULL COMPLEMENT OF ELECTRICS (MOTORS/CONTROLS)
(PRESENTLY ARRANGED FOR 480 VOLT, 60HZ OPERATION)
FULL MACHINE DOCUMENTATION FOR MACHINE & CONTROLLER, WITH MACHINE
DRAWINGS FOR PNEUMATIC, AND ELECTRICAL SYSTEM, PARTS LIST, ETC.