30” GLEASON PHOENIX “500HC” CNC SPIRAL BEVEL GEAR GENERATOR w/GE FANUC 150 CNC CONTROL - 30” DIAMETER CAPACITY FACE-MILLING - 22” DIAMETER CAPACITY FACE-HOBBING

Description

MODEL NO. 500HC GLEASON PHOENIX “CNC” SPIRAL BEVEL GEAR GENERATOR
SERIAL NO. 886901 (NEW 1994)

SUITABLE FOR THE CUTTING OF SPIRAL BEVEL AND HYPOID GEARS AND
PINIONS UP TO 30” (762MM) DIAMETER VIA “FACE-MILLING”,
AND 22” (558.8MM) VIA “FACE-HOBBING” METHOD UTILIZING THE
TRI-AC CUTTING SYSTEM

EQUIPMENT / FEATURES:
MACHINE FURNISHED WITH FREESTANDING, AIR CONDITIONED ELECTRICAL
ENCLOSURE, WITH OPERATOR’S PENDANT LOCATED AT FRONT OF MACHINE
ADJACENT TO POWERED ACCESS DOOR.
GE-FANUC 150M COMPUTER CONTROL WITH SPIRAL BEVEL GEAR CUTTING
SOFTWARE, CYCLE FAULT MONITORING, AND MEMORY CAPACITY FOR 25 PARTS,
WITH AUTOMATIC SETUP AND CONTROL OF SIX (6) AXES:
WORK SPINDLE ROTATIONAL AXIS (A), HORIZONTAL LINEAR MOTION OF CUTTER AXIS (X)
SWINGING BASE OF WORK-SPINDLE AXIS (B), VERTICAL LINEAR MOTION OF CUTTER AXIS (Y)
CUTTER SPINDLE ROTATIONAL AXIS (C), SLIDING BASE LINEAR MOTION OF WORK-SPINDLE AXIS (Z)
SPIRAL BEVEL GEAR CUTTING SOFTWARE ON THE 500HC MACHINE WOULD BE CAPABLE OF PERFORMING
THE FOLLOWING CUTTING PROCESSES
( FACE MILLING )
COMPLETE GENERATED AND FORMATE GEARS
COMPLETE PINIONS OF GENERATED OR FORMATE PAIRS
ROUGH GENERATED OR FORMATE GEARS
ROUGH PINIONS OF GENERATED OR FORMATE PAIRS
ROUGH SLOT AND FINISH FIRST SIDE OF PINIONS USING ANY
SINGLE SIDE MODIFIED ROLL DEVELOPMENT METHOD
FINISH GENERATED OR FORMATE (NOT SINGLE CYCLE) GEARS
FINISH PINIONS USING AND SINGLE SIDE TILT OR MODIFIED ROLL
DEVELOPMENT METHOD
( FACE HOBBING )
COMPLETE GENERATED OR FORMATE GEARS
COMPLETE PINIONS OR GENERATED OR FORMATE PAIRS
COMPLETE COOLANT PLANT, PUMP TANK & PIPING WITH MAGNETIC CHIP CONVEYOR.
HYDRAULIC WORKPIECE CHUCK WITH DRAW-ROD.
WORK-SPINDLE BORE 8” (#80 TAPER) WITH OPTIONAL ADAPTER TO 6” (#60 TAPER).
COMPLETE SET OF WORK SPINDLE RATIO GEARS.
TOTALLY ENCLOSED WORK-AREA GUARDING WITH POWERED ACCESS DOOR.
WORK CHAMBER AND CONTROL BOX LIGHTING.
PRODUCTION AND SHARPEN-CUTTER COUNT DISPLAY
MANUAL STOCK DIVIDER.
CLAMPING AND EJECTING EQUIPMENT FOR GLEASON RSR-TYPE SPIRAL
BEVEL FACE MILLING CUTTERS 9” THROUGH 18” DIAMETER AND GLEASON
TRI-AC SPIRAL FACE HOBBING CUTTERS 176MM THROUGH 350MM DIAMETER.
FORMATE SINGLE CYCLE GEAR FINISHING ARRANGEMENT.
SMOKE AND MIST COLLECTOR (TORRIT)
CHILLER UNIT FOR COOLANT SYSTEM..
WORK ARBOR CLAMP (FOR GEARS GREATER THAN 15” IN DIAMETER).
ELECTRICAL EQUIPMENT FOR 380 VOLT, 50 HZ, OR 460 VOLT, 60 HZ, 3-PHASE INSTALLATION. CONTROL CIRCUIT IS 110 VAC
WITH 24 VDC INPUT AND 24 VAC OUTPUT TRANSFORMER TO CONVERT LINE VOLTAGES OF 200 TO 240 VOLT, 50 OR 60 HZ TO 400 VOLT (FOR 50 HZ) OR460 VOLT (FOR 60 HZ).
FULL MACHINE DOCUMENTATION FOR THE MACHINE AND CONTROLLER,
REPLACEMENT PARTS LIST, HYDRAULIC AND ELECTRICAL DIAGRAMS

SPECIFICATIONS: (face milling)(face hobbing)

Extreme Ratio 10:1 10:1

Root Angle Range (B Axis) -5º to 90º -5º to 90º

Examples of Max. Gear Pitch diameter with 35ºgear spiral

angle and max cutter diameter (+) at the following ratios:

1x1 21.63” (549.40mm) 15.86” (402.84mm)

2x1 27.36” (694.94mm) 20.07” (509.78mm)

5x1 30.00” (762.00mm) 22.00” (558.80mm)

Maximum Horizontal Travel -12” to 12” (-305mm to +305mm)

Maximum Vertical Travel (Y) -12” to 12” (-305mm to +305mm)

Sliding Base Travel (Z) -1” to 25” (-51mm to +711mm)

Machine Center to Work Spindle Face 9.00” (229mm (Fixed)

Full Depth (Maximum) 1.25” (31.75mm).93”(23.50mm)

Face Width (Maximum) 4.60” (116.84mm) 3.00”(76.20mm)

Tooth Number 5 to 200 inclusive

Cutter Diameters 9”, 10.5” (200mm)(176,210mm)

Cutter Diameters 12”, 14” (250,320mm)(250,300mm)

Cutter Diameters 16”, 18” (400,500mm)(350mm)

( speeds )

Work Spindle, A-Axis 0 to 67 RPM 0 to 333 RPM

Swinging Base, B-Axis 0 to 30 deg/sec N/A

Cutter, C-Axis 0 to 240 RPM 30 to 240 RPM

X Horizontal, X-Axis 0 to 80mm/sec 0 to 80mm/sec

Y Vertical, Y-Axis 0 to 80mm/sec 0 to 80mm/sec

Z Sliding Base, Z-Axis 0 to 80mm/sec 0 to 80mm/sec

( work-spindle basic specifications / unrelated to cutting process )

Diameter of Taper Hole at Large End 8” (#80 Taper)(203.2mm)

includes optional adapter sleeve to 6” (#60 Taper)

Taper Per Foot ¾”(19.05mm)

Depth of Taper 6”(152.40mm)

Diameter through spindle of hole 7.125”`(180.98mm)

( HP or Torque )

( electrical equipment / motors ) English HP Metric (NM) (kW)

A-Axis Work Spindle AC Servo 50.0 (Ft/Lbs)(66.0 NM)

B-Axis Swinging Base AC Servo 4.4 (Ft/Lbs)(5.9 NM)

C-Axis Cutter Spindle AC-Drive 25 HP(37.28 kW)

X-Axis Horizontal AC Servo 8.7 (Ft/Lbs)(11.8 NM)

Y-Axis Vertical AC Servo 8.7 (Ft/Lbs)(11.8 NM)

Z-Axis Sliding Base AC Servo 8.7 (Ft/Lbs)(11.8 NM)

Coolant AC Induction 5 HP(3.72 kW)

Hydraulc AC Induction 5 HP(3.72 kW)

Chiller AC Induction 3 HP(2.24 kW)

Chip Conveyor ½ HP(.373 kW)

( machine dimensions / weight )

Floor Space (inclusive of hydraulic unit, electrical

enclosure, chip removal system and operator’s pendant)

Length x Width 219” x 227”(557cm x 576cm)

Height 127”(322cm)

Weight (Approximately) 42,500 Lbs.(19,318 kGs)

PRICE: F.O.B. OUR WAREHOUSE
Root angle range (b axis): -5º TO 90º -5º TO 90º
Maximum horizontal travel: -12” TO 12” (-305MM TO +305MM)
Maximum vertical travel (y): -12” TO 12” (-305MM TO +305MM)
Sliding base travel (z): -1” TO 25” (-51MM TO +711MM)
Full depth (maximum): 1.25” (31.75MM).93”(23.50MM)
Face width (maximum): 4.60” (116.84MM) 3.00”(76.20MM)
Tooth number: 5 TO 200 INCLUSIVE
Cutter diameters: 12”, 14” (250,320MM)(250,300MM)
Work spindle, a-axis: 0 TO 67 RPM 0 TO 333 RPM
Swinging base, b-axis: 0 TO 30 DEG/SEC N/A
Cutter, c-axis: 0 TO 240 RPM 30 TO 240 RPM
X horizontal, x-axis: 0 TO 80MM/SEC 0 TO 80MM/SEC
Y vertical, y-axis: 0 TO 80MM/SEC 0 TO 80MM/SEC
Z sliding base, z-axis: 0 TO 80MM/SEC 0 TO 80MM/SEC
Diameter of taper hole at large end: 8” (#80 TAPER)(203.2MM)
Taper per foot: ¾”(19.05MM)
Depth of taper: 6”(152.40MM)
( electrical equipment / motors ): ENGLISH HP METRIC (NM) (KW)
A-axis work spindle ac servo: 50.0 (FT/LBS)(66.0 NM)
B-axis swinging base ac servo: 4.4 (FT/LBS)(5.9 NM)
X-axis horizontal ac servo: 8.7 (FT/LBS)(11.8 NM)
Y-axis vertical ac servo: 8.7 (FT/LBS)(11.8 NM)
Z-axis sliding base ac servo: 8.7 (FT/LBS)(11.8 NM)
Coolant ac induction: 5 HP(3.72 KW)
Hydraulc ac induction: 5 HP(3.72 KW)
Chiller ac induction: 3 HP(2.24 KW)
Chip conveyor: ½ HP(.373 KW)
Length x width: 219” X 227”(557CM X 576CM)
Weight (approximately): 42,500 LBS.(19,318 KGS)